EV Die Casting Parts

Your Professional EV Die Casting Parts Supplier
 

Dongguan Xiangyu Hardware Factory was established in 2001 and changed its name to Dongguan Xiangyu Metal Products Co., Ltd. in 2013. It is located in Chang'an Town, Dongguan.

 

Our popular product lines primarily encompass auto parts, heat sink, home appliances, telecom parts, smart lock housing, and new energy products, among others.

 

 
 

Why Choose us

 

 

Quality Certification

We have successfully obtained ISO/TS 16949 certification and ISO 9001 quality management system certification.

 

Strong Team

Our company employs a total of 150 employees, including a team of highly educated, qualified, and skilled professionals.

 

Quality Service

Customer satisfaction remains our top priority. We provide excellent after-sales service, address customer complaints promptly, and resolve issues effectively for our clients.

 

 

Parameter

 

Material

Aluminum alloys and magnesium alloys

Tolerance

0.01-0.1mm

Certificates

ISO 9001:2001 IATF16949

Service

OEM/ODM

MOQ

2000pcs

 

Benefits of EV Die Casting Parts
 

Weight Reduction and Improved Driving Range
Its primary benefit for electric vehicles is weight reduction. The lightweight material selections, such as aluminum in HPDC (high-pressure die-casting) reduce the overall weight of vehicles. Lightweight vehicles possess greater efficiency and improved driving range.

 

Design Flexibility and Complex Geometries
EV die casting parts can produce exceptional complex geometries and offer design flexibility, eliminating the need for traditional manufacturing methods. It helps in optimizing the parts for performance, including features like intricate cooling channels and integrated support structures.

 

Cost-effectiveness and Scalability
HPDC and gravity casting processes are both cost-effective and scalable. However, the initial setup costs for mold creation and equipment can be high. The per-unit cost decreases significantly with increased production volumes. This scalability helps make electric vehicles more affordable and accessible to a broader market.

 

Enhanced Structural Integrity and Durability
EV die casting parts enhance the structural integrity and durability of the vehicles for safety and longevity purposes. This method prevents the components from forming internal stresses, ensuring excellent mechanical properties. That can be necessary for parts exposed to high loads and stresses, like suspensions and battery housings.

 

Thermal Management Benefits
Thermal management is another effective benefit of EV die casting parts. Components made through casting processes can include integrated cooling solutions. Casting helps to manage heat more efficiently and improves the overall performance and safety of the vehicle.

 

EV Die Casting Parts Casting Process

 
 
01
 

Design and Mold Creation

EV die casting parts incorporate the foundational step of designing and creating molds. In this process, computer-aided design software is adapted to create precise and intricate designs of the required EV components. These designs are capable of withstanding the high pressures and temperatures involved in casting. They are utilized to create molds made from steel or other durable materials, after their creation.

 
02
 

Material Preparation

The material preparation step is essential for achieving high-quality results in casting. This stage involves the selection and preparation of metal alloys, like aluminum. Aluminum is the is commonly used in electric vehicle casting due to its lightweight and strength properties. The manufacturers melt the alloys in furnaces to a specific temperature and prepare them for the casting process.

 
03
 

Casting Methods

EV components can be produced by adapting several casting methods, each with its specific advantages and applications.
High-Pressure Die Casting.
Gravity Casting.
Other Casting Techniques.

Precision Die-Casting Processing Of New Energy Accessories

 

Precision Die Casting Of New Energy Accessories

 

Shipping

We offer various shipping methods, including sea freight, air freight, and express delivery, depending on the order size and destination.

 

Shipping costs will be calculated based on the destination and weight of the package.

 

Customers will receive a tracking number once the package has been shipped, so they can track the status of their delivery.

 

We strive to ship all orders within 2 business days of receiving the payment.

 

In case of any delays or issues with shipping, our customer service team will promptly communicate with the customer to resolve the problem.

 

With our careful packaging and efficient shipping methods, you can trust that your products will arrive in perfect condition and on time.

 

 

Certificate

 

productcate-1-1

 

FAQ

 

Q: What is the minimum wall thickness for die casting?

A: In most cases, the required minimum wall thickness for aluminum die casting is as follows: 5 mm or 0.020 in for small castings. 0 mm or 0.040 in for medium-sized castings. 0 mm or 0.080 in for large castings.

Q: What is the most suitable material for die casting?

A: Materials such as aluminum alloys, zinc alloys, brass, magnesium, and copper are the perfect fit for this process. The cold chamber die casting process can produce a wide range of shapes and components with high precision.

Q: What is the tolerance for die casting?

A: For movable components within the mold, the allowable tolerance is set at +/-0.005mm which is about +/-0.002 inches.

Q: What is the minimum thickness for die casting?

A: For aluminum die casting, a wall thickness of at least 0.5mm is recommended for small to medium-sized parts, while thicker walls can be used for larger parts. Also, it is essential to maintain uniform wall thickness throughout the part to ensure consistent cooling rates and reduce the risk of defects.

Q: How long does a die cast last?

A: The exact life of die cast tooling depends on part geometry and complexity, required tolerances, and most importantly – the type of metal cast. In general, Aluminum tooling can last approximately 100,000 shots, while Magnesium tooling lasts 200,000 – 300,000 shots.

We're professional ev die casting parts manufacturers and suppliers in China, specialized in providing high quality products and service. We warmly welcome you to buy customized ev die casting parts from our factory. Contact us for free sample.

precision die casting processing of new energy accessories

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